S.M.D.സര്‍ഫസ് മൌണ്ട് ഡിവൈസുകള്‍

S.M.D.സര്‍ഫസ് മൌണ്ട് ഡിവൈസുകള്‍

എറണാകുളത്ത് ഉള്ള മാതാ ഇലക്ട്രോണിക്സ്,റോണി ഇലക്ട്രോണിക്സ്
എന്നീ ഷോപ്പുകളില്‍ സര്‍ഫസ് മൌണ്ട് കോമ്പോണെന്റുകളും,ടൂള്‍സും ലഭിക്കും

For normal (through-hole) transistors, go to our Transistor Data page.
Here are some links to data-bases on the web:
Philips SM transistor markings
Transistor Database
SMD Markings - very large database
Philips SM transistor markings


Here are the most common pinouts for transistors:
DESIGNING WITH SM
It all depends on the type of circuit you are going to design, but if you want the final result to look really professional and up-to-date, I recommend using SURFACE MOUNT technology.
You don't have to make the whole project SM. You can combine SM with through-hole components, as some items are not available (or not suitable) in SM form. You may want to use chips that can be inserted and removed (such as microcontroller chips) or air spaced coils (for high frequency oscillators) or a potentiometer with a knob.
Even a combination of components looks very neat and if you buy your components from Talking Electronics, you can produce very low-cost prototypes.
When it comes to production costs, SM becomes the cheaper alternative when very large quantities are ordered.
In the meantime, you can start with TE surface-mount prototyping boards and develop your skills in this area.
The following SM prototyping boards are available and these are mainly designed for SM IC's. See below for PC board prices. You simply cannot design a circuit around a chip that only comes in surface-mount, without a designer board. The pin spacing does not fit any other prototyping boards and you cannot solder to the pins without placing the chip on a board.
Some chips come in both surface-mount and standard pin spacing. You have to be careful, sometimes the surface-mount variety behaves differently. We found this to be the case with the CD 40106 Schmitt trigger IC.

There are 5 boards in the set: 8 pin, 14 pin, 16 pin, 20 pin & 28 pin
         - only 4 boards are shown: (the boards are considerably smaller than
              shown here - the pin spacing is 20  pins per inch for DIL TYPES! The normal
               spacing is 10 pins per inch.)

Our latest Designer Board accepts SM transistors and diodes as well as resistors and capacitors. A transistor and diode connected to the Designer Board Surface Mount Outlines

Standard components can be placed around the SM chip and all the parts are placed on the track-side of the board. This saves turning the board over during development.
The layout is called "birds nest" or "rats nest" and although it doesn't look tidy, it's the only way to experiment as each item can be fitted, removed and tested without turning the board over and losing your concentration.
Once you get the circuit working you can tidy up the layout and reduce the size of the board.
When it comes to SM, the board is considerably smaller than a conventional design and it is cheaper to produce as it does not require drilling. The 28 pin board can take an 8 pin and 14 or 16 pin.
When loading the boards by hand, SM assembly time is about the same as conventional assembly and most of our assemblers prefer SM as they can line-up 20 to 50 boards and fit one component at a time with tweezers, without having to turn the boards over.
 Once you master the 3-Step process of soldering SM, you will want to design everything in this medium.

SOLDERING SURFACE MOUNT DEVICES
Surface mount devices are much smaller than normal through-hole components and are mainly designed for automatic placement (by robots) onto specially designed PC boards.
These PC boards allow for very quick soldering via a method called re-flow, in which the solder on the board is sufficient to make the solder connection on each of the pins of the surface mount device.
The devices are placed on the board and held in position with glue and when the board is exposed to high temperature air, the solder on each of the lands is melted and forms a bond with the leads of the component.
Another method of soldering surface-mount devices uses a shallow bath of molten solder. The parts are glued in place and the board is turned over and placed above the solder and a wave is created that just touches the board and at the same time deposits a small amount of solder on each of the lands.
Surface-mount components are designed to withstand a 10 second immersion during the soldering process.
The point of this explanation is to let you know that the temperature of the solder bath is strictly controlled and the solder-time is kept to a minimum.
The average hobbyist will not be able to solder at this low temperature and thus the solder-time must be kept as short as possible.

To solder SM, you need three items.
1. A very fine-tipped soldering iron with adjustable temperature.
2. A set of fine tweezers.
3. Fine solder - and I mean really fine solder!
You may also need a magnifying glass (magnifying lamp) to help with placement, soldering and inspection.

IDENTIFYING SM RESISTORS
Most of the 5% SM resistors conform to a 3-digit code. But some suppliers are using the 4 digit code (see 4-digit code below)

A 3-digit and 4-digit 330k SM resistor

The first two digits represent the two digits in the answer. The third digit represents the number of zero's you must place after the two digits. The answer will be OHMS. For example: 334 is written 33 0 000. This is written 330,000 ohms. The comma can be replaced by the letter "k". The final answer is: 330k.
222 = 22 00 = 2,200 = 2k2
473 = 47 000  = 47,000 = 47k
105 = 10 00000 = 1,000,000 = 1M = one million ohms
There is one trick you have to remember. Resistances less than 100 ohms are written: 100, 220, 470. These are 10 and NO zero's = 10 ohms = 10R
or 22 and no zero's = 22R  or 47 and no zero's = 47R.  Sometimes the resistor is marked: 10,   22 and 47 to prevent a mistake. (This is also done on ceramic capacitors - not SM caps)

THE COMPLETE RANGE OF SM RESISTOR
MARKINGS
Click to see the complete range of SM resistor markings for 3-digit code: 

Click to see the complete range of SM resistor markings for 4-digit code: 

SM CAPACITORS
Most SM capacitors are not identified in any way and the SIZE OF THE COMPONENTS DOES NOT indicate the capacitance as each capacitor has a different number of layers. A 22n can be smaller than 1n due to the layers and the voltage rating. There is also a number of different sizes for SM capacitors.
The only way to "read" the value is via a capacitance meter. Always keep chip capacitors in their "carrier" until required.
Some manufacturers have a 3 digit code such as a letter to indicate the origin of the component, a letter to represent the two digits in the capacitance (A=10, B=12 C=15 D=18 etc) and the third digit is the multiplier. The answer is given in pF (puff).

SM TANTALUMS AND ELECTROLYTICS
SM tantalums are marked in "n"  "n" means nanofarad. (One thousand nanofarad = 1 microfarad.) 

A 10u tantalum. The black line indicates the positive end.

A simple way to to remember nanofarad is via the following:
0.001u = 1n  Therefore: 0.01u = 10n   and   0.1u = 100n (this is needed when you are dealing with standard ceramic capacitors)

105 = 1u  = 1 microfarad
106 = 10u
107 = 100u

Here is the list of tantalum values: Tantalums come in 16v,  35v and 63v
105 = 1u
225 = 2u2
475 = 4u7
106 = 10u
226 = 22u
476 = 47u
107 = 100u
227 = 220u
Electrolytics are marked in the conventional way:
1/16 = 1u  16 volt working
22/25 = 22u 25 volt working
100/6 = 100u 6 volt working

SOLDERING SURFACE MOUNT
COMPONENTS:

	1: Tin the land on the PC board with a hot soldering iron and leave a thin layer of solder covering the land. Make sure you do not leave any "lumps" as this will prevent the component sitting neatly on the board. This especially applies to "IC's" as one leg on a bump will prevent the other legs touching the board.
	2: The diagram opposite shows the pads smoothly covered with FRESH solder. Fresh solder will have a small amount of flux on the surface and this is very important as it will clean the under-side of the lead of the surface-mount component and you will be able to solder the underside too.
	3: Place the component on the board with fine tweezers and align it with the pads. If you don't have fine tweezers, a dot of blu-tack on a opened-out paper clip will allow you to lift the component from the work bench to the position on the board.
	4: Place the tweezers on the top of the component and hold it in place. Alternatively use the other end of the paper-clip to hold the component in place. Don't allow the blu-tack to get hot or it will poison the tip of the iron.
	5: Solder the first connection by touching the iron on the land and the resistor. Use the small amount of solder on the land to make a temporary connection.
	6: After the first connection has cooled down, solder the other end of the component. Do not push the component or try to move it as this will break the metallic "cap" on the end of the component, from the ceramic substrate. Or it can produce a "dry" or "intermittent" fault.
	7: Resolder the end of the resistor which was partially soldered.  Remove the iron and allow the joint to cool. If it takes more than a second, you know the soldering iron is too hot! Don't try soldering semi-conductors with an iron this hot as they will be damaged!
	8: The surface mount resistor, capacitor or electrolytic is now soldered to the Printed Circuit Board.
	9: Examine all joints carefully with a magnifying glass to make sure the solder has made a good connection. You can see if it is a good connection, by the shiny surface and the lack of "spikes" or "dags" or solder.
	Soldering a transistor is more difficult as it is smaller than a resistor and much more temperature sensitive. You must be very quick and wait for the transistor to cool down between each lead connection.
	Fault-1: This component does not have enough solder. The dob of glue in the centre of the component is the only thing holding it onto the PC board.
	Fault-2: This component is correctly soldered. It looks messy but the shiny solder and the curve of the solder indicates the component is soldered correctly.
	Fault-3: This component has too much solder.  Adding too much solder like this could result in damaging a transistor or diode, as they are very heat-sensitive.
	This diagram shows an ideal amount of solder holding the component in position.

SPEED
Speed is the essence when soldering surface-mount components especially semiconductors. All SM components will withstand immersion in hot solder for 10 seconds but this is because the solder is kept at the lowest temperature possible. Most soldering irons are much hotter than this and so your soldering time must be kept as short as possible.
After a small amount of practice, you will find SM assembly the smartest way to go and many Talking Electronics projects are partially or fully surface mount. 

Three Projects using surface mount components are:
Phone Ring - a demonstration SM project
Voyager - FM Bug
Infinity Bug - listen to room conversation after the phone has been "placed on the hook."

TESTING SM TRANSISTORS
Surface-Mount transistors are tested in exactly the same way as conventional transistors - except their small size makes them physically more difficult to test.
Here are some additional notes for surface mount types:
All surface mount transistor cases (styles) are the same - as shown below - and have the same pin-out. The only difference is the size. This makes working with them easy. The pin-out corresponds exactly to the NPN circuit-symbol. Each lead is in the same relative position. 

More on testing surface mount transistors can be found in our Basic Electronics Course, Page 68.

Although Surface Mount Transistors are not strictly "Chips," they look like "chips" and since these have the word "chip" in their definition, I have decided to include them in this Data Book.
The list is very big and only a short-form of the most common types have been listed here. The full version can be found on the internet: HERE.
You will need to be connected to the web to download the pages.
Identifying Surface Mount Transistors is very difficult as their size is extremely small and the letters and numbers are very difficult to read. The same letters and numbers can be used for different types, depending on the manufacturer and the size of the device - so it's very complex.

SURFACE MOUNT COMPONENTS
എറണാകുളത്ത് ഉള്ള മാതാ ഇലക്ട്രോണിക്സ്,റോണി ഇലക്ട്രോണിക്സ്
എന്നീ ഷോപ്പുകളില്‍ സര്‍ഫസ് മൌണ്ട് കോമ്പോണെന്റുകളും,ടൂള്‍സും ലഭിക്കും

* = SOT 23 # = SOT 323 + = SOT 89 EM3: L=1.6mm W=1.6mm UMT: L=2mm W=2.1mm SC70: L=2mm W=2.1mm SMT: L=2.9mm W=2.9mm SOT-23: L=2.9mm W=2.9mm SOT-89: L=1.6mm W=1.6mm SOT-323: L=2mm W=2.1mm 'R' indicates reverse leads
Marking Code:	Type Number:

1 1A 1A 1B 1BR 1D 1D 1E 1ER 1F 1FR 1G 1GR 1H 1J 1JR 1K 1KR 1L 1LR 1M 1P 1S 1V 1W 1X 1Y 2A 2B 2BR 2C 2CR 2D 2F 2F 2FR 2G 2GR 02 0A 03 04 05 06 09 12 13 14 15 16 19 1B 1C 1C 1D 1D 1E 1L 1M 1T 22 23 24 25 26 29 2X 303 310 304 302 331 332 33 335 336 337 338 351 352 355 356 357 358 35 3A 3AR 3B 3BR 3D 3E 3E 3ER 3F 3FR 3G 3GR 3J 3JR 3K 3KR 3L 3LR 3R 3S 43 45 4A 4AR 4B 4BR 4C 4CR 4E 4ER 4F 4FR 4G 4GR 41A 44 458 489 491 493 52 53 54 5A 5AR 5B 5BR 5C 5CR 5D 5E 5ER 5F 5FR 5G 5GR 5H 558 589 591 593 605 610 62 63 64 69 6A 6AR 6B 6BR 6C 6CR 6E 6ER 6F 6FR 6G 6GR 605 610 617 618 619 702 702 717 718 720 72 74 74 76 84 86 9A 91 93 94 95 96 99 111 113 121 123 132 142 156 166 179 183 A A A A1 A0 A1 A11 A13 A14 A15 A2 A2 A3 A4 A5 A6 A7 A8 A51 A61 A81 A82 A91 A AB* AB+ AC AC AC AC* AC+ AD AD AD AD* AD+ AE AE AF AF AG AH* AH+ AH AJ AJ* AJ+ AJ AK AK* AK+ AL AL AM AM AN AP AQ AR1 AR2 AR3 AR4 AS1 AS2 AS3 AT1 AT2 AT B B B B0 B0 B2 B2 B4 B4 B5 B5 B8 BA BA* BA+ BB* BB+ BB BC* BC+ BD* BD+ BD BD BD BE BF BF BF BG* BG+ BH* BH+ BH BH BJ* BJ+ BJ BJ BK* BK+ BL BL BM BM BM BR1 BR2 BR3 BR4 BS1 BS2 BS3 BT1 BT2 C C C1 C2 C2 C4 C5 C7 C77 C8 C9 C91 CA CA CA CAC CB CB CE CEC D D) D0 D1 D2 D20 D3 D3E D4 D4 D5 D6 D7 D8 D58 D63 D76 D77 D81 D91 D94 D95 D96 DA DA5 DB DB1 DB2 DC DF DH E E1 E2* E2# E4 E4 E6 E11 E13 E15 E16 E21 E23 E32 E42 E56 E66 E79 E89 E92 E93 E94 E97 EC ED EE EF EF EG F F F F0 F1 F2 F2 F02 F03 F3 F04 F4 F4 F5 F07 F8 F11 F12 F13 F14 F21 F22 F23 F24 F31 F52 F62 FA FB FD FF* FF+ FR G G0 G1 G1K G1L G2 G2 G3 G3C G3F G3K G4 G4C G5 G6 G7 G8 G08 G9 G11 G21 G81 G98 GF1 GT1 GU1 H H1 H H02 H2 H3 H03 H31 H4 H04 H5 H7 H07 H27 H71 I J J J JP JS JV JY) K1 K2 K3 K3B K4B K4 K5 K7 K8 K9 K14 K15 K16 K19 K24 K25 K26 K29 K31 K71 K81 K91 KM KN KO L L4 L14 L20 L21 L22 L24 L30 L41 L42 L43 L44 L51 LM LN M* M+ M M M1 M2 M3 M4 M5 M6 M31 M32 M62 M63 M64 M65 M66 M67 M74 M8 M84 M85* M86 M87 M89 M90 M91 M92 M94 M96 M97 M98 MC MF ML MR MY MZ N0 N1 N1* N2 N28 N29 N3 N30 N33 N36 N37 N38 N39 N4* N4# N4 N6# N70 N71 N72 N73 NC ND OA P0 P1* P2# P3 P4 P5 P8A R R R1 R2 R4 R5 S S S S S1 S2 S6 S7 S8 S9 SA SAs SDs SP SRs SS sSG T T T T0 T1 T2 T3 T4 T5 T6 T7 T8 T9 T71 T81 T91 T92 T93 U U1 U2 U3 U4 U5 U6 U7 U8 U81 U9 U91 U92 U93 UB V2 V3 V4 W W1 W4 X1 X4 Y Y ZA

2SC3722K BC846A MMBT3904 (Fair) BC846B BC846AR BC846 MMBTA42 (Fair) BC847A BC847AR BC847B BC847BR BC847C BC847CR BC847 BC848A BC848AR BC848B BC848BR BC848C BC848CR BC848 MMBT222A (Fair) MMBT2369A (Fair) BF820 BF821 BF822 BF823 MMBT3906 (Fair) BC849B BC849BR BC849C BC849CR MMBTA92 (FAIR) BC850B MMBT2907A (Fair) BC850BR BC850C BC850CR BST82 DTC125TK  (SMT) DTC143TKA DTC114TKA DTC124TKA DTC144TKA DTC115TKA DTA123EKA DTA143EKA DTA114EKA DTA124EKA DTA114EKA DTA115EKA IRLML2803 IRLML6302 2SC4082  (UMT) IRLML5103 2SC4083  (UMT) 2SC4084  (UMT) 2SC4103  (UMT) 2SC4128  (UMT) 2SC4773  (UMT) DTC123EKA DTC143EKA DTC114EKA DTC124EKA DTC144EKA DTC115EKA MMBT4401 (Fair) FDV303N FDV301N FDV304P FDV302P NDS331N NDS332P DTA143XKA NDS335N NDS336P FDN337N FDN338P NDS351N NDS352P NDS355N NDS356P FDN357N FDN358P DTA124XKA BC856A BC856AR BC856B BC856BR BC856 BC857A FMMTA42 (ZETex) BC857AR BC857B BC857BR BC857C BC857CR BC858A BC858AR BC858B BC858BR BC858C BC858CR MMBT5771 (Fair) MMBT5551 (Fair) DTC143XKA DTC124XKA BC859A BC859AR BC859B BC859BR BC859C BC859CR BC860A BC860AR BC860B BC860BR BC860C BC860CR FMMT491A (ZET) BAS40-04 (SIE) FMMT458 (ZET) FMMT489 (ZET) FMMT491 (ZET) FMMT493 (ZET) DTA123YKA DTA143YKA DTA114YKA BC807-16 BC807-16R BC807-25 BC807-25R BC807-40 BC807-40R MMBD914 (Fair) BC808-16 BC808-16R BC808-25 BC808-25R BC808-40 BC808-40R MMBD4148 (Fair) FMMT558 (ZET) FMMT589 (ZET) FMMT591 (ZET) FMMT593 (ZET) NDS0605 NDS0610 DTC123YKA DTC143YKA DTC114YKA DTC115TE  (EM3) BC817-16 BC817-16R BC817-25 BC817-25R BC817-40 BC817-40R BC818-16 BC818-16R BC818-25 BC818-25R BC818-40 BC818-40R NDS0605 NDS0610 FMMT617 (ZET) FMMT618 (ZET) FMMT619 (ZET) 2N7002 2N7002LT1 FMMT717 (ZET) FMMT718 (ZET) FMMT720 (ZET) 2N7002 BAS70-04 (SIE) DTA114WKA DTA144WKA DTC114WKA DTC144WKA DTA125TK DTA113TKA DTA143TKA DTA114TKA DTA124TKA DTA144TKA DTA115TKA DTA113ZUA  (UMT) DTA143ZUA  (UMT) DTC113ZUA  (UMT) DTC143ZUA  (UMT) DTA123JUA  (UMT) DTC123JUA  (UMT) DTA144VUA (UMT) DTC144VUA (UMT) DAT115UU  (UMT) DTC115UU  (UMT) 2SC4618  (EM3) 2SC4098  (UMT) 2SC2413K  (SMT) SS355 (ROHM) HSMS-2800 (HP) BAW56 MMBD1501A (Fair) MMBD1503A (Fair) MMBD1504A (Fair) MMBD1505A (Fair) BAT18 HSMS-2802 (HP) BAT17 BAV70 BRY61 BRY62 BAS16 BAS28 BAV99 BASl9 BAS20 BAS21 BAS17 2SC2413K BCW60B BCX51-6 2SC3837K 2SC4725  (EM3) 2SC3837K  (SMT) BCW60C BCX51-10 2SC3838K 2SC4726  (EM3) 2SC3838K  (SMT) BCW60D BCX51-16 2SC3839K BCX52 BCX52-6 2SD1781K BCX70G BCX70H BCX53 2SB1197K 2SD1782K BCX70J BCX53-6 BCX70JLT1 (Mot) 2SB1198K BCX70K BCX53-10 BCX53-16 2SC3802K BCX52-16 2SC4018K 2SC4061K 2SC4074K 2SB0151K BSR40 BSR41 BSR42 BSR43 BST50 BST51 BST52 BST39 BST40 2SC4326K 2SC2412K 2SC4617  (EM3) 2SC4081  (UMT) HSMS-2810 (HP) BC847 BSV52 HSMS-2812 (HP) BSV52R HSMS-2814 (HP) BSR12 HSMS-2815 (HP) BSR12R DAN217K (ROHM) BCW61A BCX54 BCW61B BCX54-6 2SD2114K BCW61C BCX54-10 BCW61D BCX54-16 2SA1821  (EM3) 2SA1808  (UMT) 2SA1733K BCX55 2SC4723  (UMT) BCX55-6 2SC4642K BCX71G BCX55-10 BCX71H BCX56 2SC4699K 2SC4700  (UMT) BCX71J BCX56-6 2SD2226K 2SD2351  (UMT) BCX71K BCX56-10 BCX56-16 2SC4771K or 2 2SC4713K BCX55-16 2SC4774  (UMT) BSR30 BSR31 BSR32 BSR33 BST60 BST61 BST62 BST15 BST16 2SC2411K 2SC4097  (UMT) BCW29 BCW30 HSMS-2822 (HP) BCW29R BCW30R BCF29 BCF29R BCF30 BCF30R BCV62 BCX68 2SA1885  (EM3) 2SA1886  (UMT) BC868 2SC4997  (EM3) 2SC4998  (UMT) BCX69 BC869 1SS376 (ROHM) 2SA1037AKLS HSMP-3800 (HP) BCW31 BCW32 HSMP-3802 (HP) BCW33 RB411D (ROHM) BCW31R HSMP-3804 (HP) BCW32R BCW33R BCF32 BCF33 FLLD258 (ZET) FLLD263 (ZET) BAR18 (ST) BCF32R BCF33R BCV61 BAR42 (ST) BAR43 (ST) BAS70-04 (ST) BF622 BAR43S (ST) BF623 BAR43A (ST) BAR43C (ST) BF620 BF621 BCW68GLT1 (Mot) 1SS380 (ROHM) BFS17 BFS17A BF547W BFS17R HSMP-3814 (HP) BFG17A DTA113ZKA DTA143ZKA BF747 BF547 DTC113ZKA DTC143ZKA DTA123JKA DTC123JKA DTA144VKA DTC144VKA DTA115UK DTC115UK DTB123TK DTB142TK DTB114TK DTB163TK BCW65C (Fair) BCV28 BCV48 BCV29 BCW66GLT1(Mot) BCV49 2SA1037AK 2SA1774  (EM3) 2SA1576A  (UMT) HSMP-3820 (HP) BFS18 BFS19 HSMP-3822 (HP) DTD123TK DTB143TK BF840 DTD114TK BFS18R HSMP-3824 (HP) BFS19R DTD163TK BF824 DTB113EK DTB123EK DTB143EK DTB114EK DTD113EK DTD123EK DTD143EK DTD114EK BF841 DTB123YK DTD123YK BFQ17 BFQ19 BCV26 BCV27 BFO18A BC857 2SA1455K HSMP-3890 (HP) BFS20 BC848B (ROHM) BC848C (ROHM) BF550 HSMP-3892 (HP) BF536 DTB122JK BC857B (ROHM) BC858B (ROHM) BFS20R DTD122JK BF550R BF569 BF579 BF660 DTD133HK BF767 DTB113ZK DTD113ZK BF660R DTB133HK BC847B (ROHM) BCX17 (ROHM) BCX19 (ROHM) 2SA1036K BCW69 2SA1577  (UMT) DTC323TK BCW70 BCW89 DTC343TK BCW89R DTC314TK BCW69R BCW70R BCF70 DTC363TK DTC363EK BCF70R 2SC3722K  (SMT) 2SC2059K 2SC4649  (EM3) 2SC4099  (UMT) BAS19 (FAIR) BAS21 (SIE) BAS116 (SIE) BAV119 (SIE) BCW71 BCW72 BCW81 DTA1D3RKA DTC1D3RKA BCW71R BCW72R BCV71 BCV72 BCF81 DTA114GKA DTA124GKA DTA144GKA DTA115GKA DTC114GKA DTC124GKA DTC144GKA DTC115GKA BCW81R BCV71R BCV72R BCF81R BST80 BST84 BST66 2SC2412KLN BAT54 DTB114GK BAS29 BAS31 BAS35 DTD114GK BAV23 BAT74 BAT54A (ZET) BAT54C BAT54S BAS56 BST120 BST122 BCW60A BCX51 2SD1757K 2SD1757K  (SMT) BFR30 BFR32 BFT46 BSR56 BSR57 BSR58 BSD20 BSD22 PBMF4391 PBMF4392 PBMF4393 BF545A BF545B BF545C BSS83 BSN20 BF556A BF556B BF556C BF99OA BF989 BF990 BF991 BF992 BF994 BF996 BFR101A BFR101B ZVN3306F ZVN3310F ZVP3306F ZVP3310F VN10LF ZVN4106F TN0200T TN0201T BFR53 BFS520 BFR520 BFR540 BFG520W BFR505 BFG505 BFG520 BFG540 BFG590 BFG505/X BFR53R BFS540 BFG520W/X BFS25A BFG10 BFG10/X BFGll BFGll/X BF840 BF841 DTC125TK TP0101T BFR92 BFR92AW TP0202T BFR92R BFR92AR FLLD261 (ZET) 2SA1514K 2SA1579  (UMT) BFR93 BFR93A BFR93R BFR93AR BB515 (SIE) 2SC3082K 2SC4619  (EM3) 2SC4100  (UMT) BBY31 BBY40 BF510 BF511 BF512 BF513 BSS123LT1 BSS123 BSS284 BSS84 BSS131 BSS138 SN7002 BB811 (SIE) 2SC3906K 2SC4102  (UMT) TP0610T BCX17 BCX18 BSS63 BCX17R BCX18R BSS63R BSR15 BSR16 BSR18 BSR15R BSR16R BSR18R BSR18A BSR18AR 2SB852K BCXl9 BCX20 BSS64 BCX19R BCX20R BSS64R BSR13 BSR14 BSR17 BSR14R BSR17R BSR17A BSR17AR 2SB852K (ROHM) BFQ67 BFG67 BFT25R 2SD1383K BFT92 BFT92R BFT93 BFT93R 2SD1484K 2SD1949  (UMT) RU101

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100 ഇലക്ട്രോണിക്സ് ഹോബി സര്‍ക്യൂട്ടുകള്‍

100 ഇലക്ട്രോണിക്സ് ഹോബി സര്‍ക്യൂട്ടുകള്‍
TRANSISTORS
Most of the transistors used in our circuits are BC 547 and BC 557. These are classified as "universal" or "common" NPN and PNP types with a voltage rating of about 25v, 100mA collector current and a gain of about 100. Some magazines use the term "TUP" (for Transistor Universal PNP) or "TUN" (for Transistor Universal NPN). We simply use Philips types that everyone recognises.  You can use almost any type of transistor to replace them and here is a list of the equivalents and pinouts:

 

CONTENTS  red indicates 1-100 Transistor Circuits Adjustable High Current Power Supply Aerial Amplifier Alarm Using 4 buttons Audio Amplifier (mini) Automatic Battery Charger Battery Charger  - 12v Automatic Battery Charger - Gell Cell Battery Charger MkII - 12v trickle charger Battery Monitor MkI Battery Monitor MkII Bike Turning Signal Beacon (Warning Beacon 12v) Beeper Bug Blocking Oscillator Book Light Buck Regulator 12v to 5v Camera Activator Capacitor Discharge Unit MkII (CDU2) Trains Capacitor Discharge Unit MkII - Modification Car Detector (loop Detector) Car Light Alert CFL Driver (Compact Fluorescent)  5w Charger Gell Cell Charger - NiCd Chip Programmer (PIC) Circuits 1,2 3 Circuit Symbols Complete list of Symbols Clap Switch Code Lock Colour Code for Resistors - all resistors Constant Current Constant Current Drives two 3-watt LEDs Crystal Tester Dark Detector with beep Alarm Darlington Transistor Decaying Flasher Delay Turn-off - turns off a circuit after a delay Driving a LED Fading LED Flasher (simple) 3 more in 1-100 circuits Flashing Beacon (12v Warning Beacon) Fluorescent Inverter for 12v supply FM Transmitters - 11 circuits Gell Cell Charger Hex Bug H-Bridge High Current from old cells High Current Power Supply Increasing the output current Inductively Coupled Power Supply Intercom Latching A Push Button Latching Relay LED Detects light LEDs on 240v LEDs Show Relay State Limit Switches Low fuel Indicator Low Mains Drop-out Low Voltage cut-out Low Voltage Flasher Mains Detector   Mains Night Light Make any capacitor value Make any resistor value Metal Detector Model Railway time NiCd Charger Phase-Shift Oscillator - good design Phone Bug Phone Tape-3 Phone Tape-4  - using FETs PIC Programmer Circuits 1,2 3   Powering a LED Power ON Power Supplies - Fixed Power Supplies - Adjustable LMxx series Power Supplies - Adjustable 78xx series Power Supplies - Adjustable from 0v Power Supply - Inductively Coupled Push-ON  Push-OFF PWM Controller Quiz Timer Railway time Random Blinking LEDs Rectifying a Voltage Relay protection Resistor Colour Code Resistor Colour Code - 4, 5 and 6 Bands Reversing a Motor  &   2   &   3 Sequencer Shake Tic Tac LED Torch Simple Flasher Simple Touch-ON Touch-OFF Switch Siren Soft Start power supply Super-Alpha Pair (Darlington Transistor) Sziklai  transistor Telephone amplifier Telephone Bug Touch-ON Touch-OFF Switch Tracking Transmitter Track Polarity - model railway Train Detectors Transformerless Power Supply Transistor Amplifier Transistor tester  -  Combo-2 Vehicle Detector loop Detector VHF Aerial Amplifier Vibrating VU Indicator Voltage Doubler Voltage Multipliers Voyager - FM Bug Wailing Siren Water Level Detector XtalTester Zapper - 160v 1-watt LED 1.5 watt LED 3-Phase Generator 4 Transistor Amplifier 5v from old cells - circuit 1 5v from old cells - circuit 2 5v Supply 12v Battery Charger - Automatic 12v Flashing Beacon (Warning Beacon) 12v Supply 12v to 5v Buck Converter 20 LEDs on 12v supply 240v Detector 240v -  LEDs

RESISTOR COLOUR CODE

See resistors from 0.22ohm to 22M in full colour at end of book and another resistor table

RECTIFYING a Voltage These circuits show how to change an oscillating voltage (commonly called AC) to DC. The term AC means Alternating Current but it really means Alternating Voltage as the rising and falling voltage produces an increasing and decreasing current. The term DC means Direct Current but it actually means Direct or unchanging Voltage. The output of the following circuits will not be pure DC (like that from a battery) but will contain ripple. Ripple is reduced by adding a capacitor (electrolytic) to the output.

DARK DETECTOR with beep-beep-beep Alarm This circuit detects darkness and produces a beep-beep-beep alarm. The first two transistors form a high-gain amplifier with feedback via the 4u7 to produce a low-frequency oscillator. This provides voltage for the second oscillator (across the 1k resistor) to drive a speaker.

                                    

3-PHASE SINEWAVE GENERATOR This circuit produces a sinewave and each phase can be tapped at the point shown.

                                  

TRANSFORMERLESS POWER SUPPLY This clever design uses 4 diodes in a bridge to produce a fixed voltage power supply capable of supplying 35mA. All diodes (every type of diode) are zener diodes. They all break down at a particular voltage. The fact is, a power diode breaks down at 100v or 400v and its zener characteristic is not useful. But if we put 2 zener diodes in a bridge with two ordinary power diodes, the bridge will break-down at the voltage of the zener. This is what we have done. If we use 18v zeners, the output will be 17v4. When the incoming voltage is positive at the top, the left zener provides 18v limit (and the other zener produces a drop of 0.6v)  This allows the right zener to pass current just like a normal diode.  The output is 17v4. The same with the other half-cycle. The current is limited by the value of the X2 capacitors and this is 7mA for each 100n when in full-wave (as per this circuit). We have 1u capacitance. Theoretically the circuit will supply 70mA but we found it will only deliver 35mA before the output drops. The capacitors should comply with X1 or X2 class. The 10R is a safety-fuse resistor. The problem with this power supply is the "live" nature of the negative rail. When the power supply is connected as shown, the negative rail is 0.7v above neutral. If the mains is reversed, the negative rail is 340v (peak) above neutral and this will kill you as the current will flow through the diode and be lethal. You need to touch the negative rail (or the positive rail) and any earthed device such as a toaster to get killed. The only solution is the project being powered must be totally enclosed in a box with no outputs.

                                     

LEDs on 240v I do not like any circuit connected directly to 240v mains. However Christmas tress lights have been connected directly to the mains for 30 years without any major problems. Insulation must be provided and the lights (LEDs) must be away from prying fingers. You need at least 50 LEDs in each string to prevent them being damaged via a surge through the 1k resistor - if the circuit is turned on at the peak of the waveform. As you add more LEDs to each string, the current will drop a very small amount until eventually, when you have 90 LEDs in each string, the current will be zero. For 50 LEDs in each string, the total characteristic voltage will be 180v so that the peak voltage will be 330v - 180v = 150v. Each LED will see less than 7mA peak during the half-cycle they are illuminated. The 1k resistor will drop 7v - since the RMS current is 7mA  (7mA x 1,000 ohms = 7v). No rectifier diodes are needed. The LEDs are the "rectifiers."  Very clever. You must have LEDs in both directions to charge and discharge the capacitor. The resistor is provided to take a heavy surge current through one of the strings of LEDs if the circuit is switched on when the mains is at a peak. This can be as high as 330mA if only 1 LED is used, so the value of this resistor must be adjusted if a small number of LEDs are used. The LEDs above detect peak current. A 100n cap will deliver 7mA RMS or 10mA peak in full wave or 3.5mA RMS (10mA peak for half a cycle) in half-wave.  (when only 1 LED is in each string). The current-capability of a capacitor needs more explanation.  In the  diagram on the left we see a capacitor feeding a full-wave power supply. This is exactly the same as the LEDs on 240v circuit above. Imagine the LOAD resistor is removed. Two of the diodes will face down and two will face up. This is exactly the same as the LEDs facing up and facing down in the circuit above. The only difference is the mid-point is joined. Since the voltage on the mid-point of one string is the same as the voltage at the mid-point of the other string, the link can be removed and the circuit will operate the same. This means each 100n of capacitance will deliver 7mA RMS (10mA peak on each half-cycle). In the half-wave supply, the capacitor delivers 3.5mA RMS (10mA peak on each half-cycle, but one half-cycle is lost in the diode)  for each 100n to the load, and during the other half-cycle the 10mA peak is lost in the diode that discharges the capacitor.  You can use any LEDs and try to keep the total voltage-drop in each string equal. Each string is actually working on DC. It's not constant DC but varying DC. In fact is it zero current for 1/2 cycle then nothing until the voltage rises above the total characteristic voltage of all the LEDs, then a gradual increase in current over the remainder of the cycle, then a gradual decrease to zero over the falling portion of the cycle, then nothing for 1/2 cycle. Because the LEDs turn on and off, you may observe some flickering and that's why the two strings should be placed together.

                                       

BOOK LIGHT This circuit keeps the globe illuminated for a few seconds after the switch is pressed. There is one minor fault in the circuit. The 10k should be increased to 100k to increase the "ON" time. The photo shows the circuit built with surface-mount components:

                                     

CAMERA ACTIVATOR This circuit was designed for a customer who wanted to trigger a camera after a short delay. The output goes HIGH about 2 seconds after the switch is pressed. The LED turns on for about 0.25 seconds. The circuit will accept either active HIGH or LOW input and the switch can remain pressed and it will not upset the operation of the circuit. The timing can be changed by adjusting the 1M trim pot and/or altering the value of the 470k.

                                      

MAKE YOUR OWN: 15 LEDs on Matrix board The transformer consists of 50 turns 0.25mm wire connected to the pins. The feedback winding is 20 turns 0.095mm wire with "fly-leads." 1-WATT LED This circuit drives 15 LEDs to produce the same brightness as a 1-watt LED. The circuit consumes 750mW but the LEDs are driven with high-frequency, high-voltage spikes, and become more-efficient and produce a brighter output that if driven by pure-DC. The LEDs are connected in 3 strings of 5 LEDs. Each LED has a characteristic voltage of 3.2v to 3.6v making each chain between 16v and 18v. By selecting the LEDs we have produced 3 chains of 17.5v  Five LEDs (in a string) has been done to allow the circuit to be powered by a 12v battery and allow the battery to be charged while the LEDs are illuminating. If only 4 LEDs are in series, the characteristic voltage may be as low as 12.8v and they may be over-driven when the battery is charging. (Even-up the characteristic voltage across each chain by checking the total voltage across them with an 19v supply and 470R dropper resistor.) The transformer is shown above. It is wound on a 10mH choke with the original winding removed. This circuit is called a "boost circuit." It is not designed to drive a single 1-watt LED (a buck circuit is needed). The LEDs in the circuit are 20,000mcd with a viewing angle of 30 degrees (many of the LED specifications use "half angle." You have to test a LED to make sure of the angle).  This equates to approximately 4 lumens per LED. The 4-watt CREE LED claims 160 lumens (or 40 lumens per watt). Our design is between 50 - 60 lumens per watt and it is a much-cheaper design.

                                        

30 LEDs on Matrix board 1.5 WATT LED The circuit below can be modified to drive up to 30 white LEDs. The effectiveness of a LED array increases when they are spread out slightly and this makes them more efficient than a single 1 watt or 2 watt LED. The two modifications to the circuit make the BC337 work harder and this is the limit of the inductor.  The current consumption is about 95mA. The winding details for the transformer are shown above.

                                        

DRIVE 20 LEDs FROM 12v - approx 1watt circuit This is another circuit that drives a number of LEDs or a single 1 watt LED. It is a "Buck Circuit" and drives the LEDs in parallel. They should be graded so that the characteristic voltage-drop across each of them is within 0.2v of all the other LEDs. The circuit will drive any number from 1 to 20 by changing the "sensor" resistor as shown on the circuit. The current consumption is about 95mA @ 12v and lower at 18v. The circuit can be put into dim mode by increasing the drive resistor to 2k2.  The UF4004 is an ultra fast 1N4004 - similar to a high-speed diode.  You can use 2 x 1N4148 signal diodes. The circuit will not drive two LEDs in series - it runs out of voltage (and current) when the voltage across the load is 7v. It oscillates at approx 200kHz. Build both the 20 LED and 1 watt LED version and compare the brightness and effectiveness. The photo of the 1 watt LED on the left must be heatsinked to prevent the LED overheating. The photo on the circuit diagram shows the LED mounted on a heatsink and the connecting wires.              A 1-watt demo board showing the complex step-up circuitry. This is a Boost circuit to illuminate the LED and is completely different to our design.  It has been included to show the size of a 1 watt LED. The reason for a Boost or Buck circuit to drive one or more LEDs is simple. The voltage across a LED is called a "characteristic voltage" and comes as a natural feature of the LED. We cannot alter it. To power the LED with exactly the correct amount of voltage (and current) you need a supply that is EXACTLY the same as the characteristic voltage. This is very difficult to do and so a resistor is normally added in series. But this resistor wastes a lot of energy. So, to keep the loses to a minimum, we pulse the LED with bursts of energy at a higher voltage and the LED absorbs them and produces light. With a Buck circuit, the transistor is turned on for a short period of time and illuminated the LEDs. At the same time, some of the energy is passed to the inductor so that the LEDs are not damaged. When the transistor is turned off, the energy from the inductor also gives a pulse of energy to the LEDs. When this has been delivered, the cycle starts again.

                                      

POWER SUPPLIES - FIXED: A simple power supply can be made with a component called a "3-pin regulator or 3-terminal regulator"  It will provide a very low ripple output (about 4mV to 10mV provided electrolytics are on the input and output. The diagram above shows how to connect a regulator to create a power supply. The 7805 regulators can handle 100mA, 500mA and 1 amp, and produce an output of 5v, as shown. These regulators are called linear regulators and drop about 4v across them - minimum. If the current flow is 1 amp, 4watts of heat must be dissipated via a large heatsink. If the output is 5v and input 12v,  7volts will be dropped across the regulator and 7watts must be dissipated.

                 

POWER SUPPLIES - ADJUSTABLE: The LM317 regulators are adjustable and produce an output from 1.25 to about 35v. The LM317T regulator will deliver up to 1.5amp.

              

POWER SUPPLIES - ADJUSTABLE using 7805: The 7805 range of regulators are called "fixed regulators" but they can be turned into adjustable regulators by "jacking-up" their output voltage. For a 5v regulator, the output can be 5v to 30v.

           

POWER SUPPLIES - ADJUSTABLE from 0v: The LM317 regulator is adjustable from 1.25 to about 35v. To make the output 0v to 35v, two power diodes are placed as shown in the circuit. Approx 0.6v is dropped across each diode and this is where the 1.25v is "lost."

           

5v POWER SUPPLY Using the the LM317 regulator to produce 5v supply (5.04v):

                

CONSTANT CURRENT This constant current circuit can be adjusted to any value from a few milliamp to about 500mA - this is the limit of the BC337 transistor. The circuit can also be called a current-limiting circuit and is ideal in a bench power supply to prevent the circuit you are testing from being damaged. Approximately 4v is dropped across the regulator and 1.25v across the current-limiting section, so the input voltage (supply) has to be 5.25v above the required output voltage.  Suppose you want to charge 4 Ni-Cad cells. Connect them to the output and adjust the 500R pot until the required charge-current is obtained. The charger will now charge 1, 2, 3 or 4 cells at the same current. But you must remember to turn off the charger before the cells are fully charged as the circuit will not detect this and over-charge the cells. The LM 317 3-terminal regulator will need to be heatsinked. This circuit is designed for the LM series of regulator as they have a voltage differential of 1.25v between "adj" and "out" terminals. 7805 regulators can be used but the losses in the BC337 will be 4 times greater as the voltage across it will be 5v.

                 

CONSTANT CURRENT DRIVES TWO 3WATT LEDs This constant current circuit is designed to drive two 3-watt Luxeon LEDs. The LEDs require 1,000mA (1Amp) and have a characteristic voltage-drop across them of about 3.8v. Approximately 4v is dropped across the LM317T regulator and 1.25v across the current-limiting resistors, so the input voltage (supply) has to be 12.85v. A 12v battery generally delivers 12.6v. The LM 317T 3-terminal regulator will need to be heatsinked. This circuit is designed for the LM series of regulator as they have a voltage differential of 1.25v between "adj" and "out" terminals.

                            

5v FROM OLD CELLS - circuit 1 This circuit takes the place of a 78L05 3-terminal regulator. It produces a constant 5v  @ 100mA. You can use any old cells and get the last of their energy. Use an 8-cell holder. The voltage from 8 old cells will be about 10v and the circuit will operate down to about 7.5v. The regulation is very good at 10v, only dropping about 10mV for 100mA current flow (the 78L05 has 1mV drop).  As the voltage drops, the output drops from 5v on no-load to 4.8v and 4.6v on 100mA current-flow. The pot can be adjusted to compensate for the voltage-drop. This type of circuit is called a LINEAR REGULATOR and is not very efficient (about 50% in this case). See circuit 2 below for BUCK REGULATOR circuit (about 85% efficient).   The regulator connected to a 12v battery pack The regulator connected to a 9v battery The battery snap plugs into the pins on the 5v regulator board with the red lead going to the negative output of the board as the battery snap is now DELIVERING voltage to the circuit you are powering. A close-up of the regulator module

                             

5v FROM OLD CELLS - circuit 2 This circuit is a BUCK REGULATOR. It can take the place of a 78L05 3-terminal regulator, but it is more efficient.  It produces a constant 5v  @ up to 200mA. You can use any old cells and get the last of their energy. Use an 8-cell holder. The voltage from 8 old cells will be about 10v and the circuit will operate down to about 7.5v. The regulation is very good at 10v, only dropping 10mV for up to 200mA output.

                                       

INCREASING THE OUTPUT CURRENT The output current of all 3-terminal regulators can be increased by including a pass transistor. This transistor simply allows the current to flow through the collector-emitter leads. The output voltage is maintained by the 3-terminal regulator but the current flows through the "pass transistor." This transistor is a power transistor and must be adequately heatsinked. Normally a 2N3055 or TIP3055 is used for this application as it will handle up to 10 amps and creates a 10 amp power supply.  The regulator can be 78L05 as all the current is delivered by the pass transistor.

                                       

SOFT START The output voltage of a 3-terminal regulator can be designed to rise slowly. This has very limited application as many circuits do not like this.

                                     

TURN-OFF DELAY These 4 circuits are all the same. They supply power to a project for a short period of time. You can select either PNP or NPN transistors or Darlington transistors. The output voltage gradually dies and this will will produce weird effects with some projects.

                                     

LED DETECTS LIGHT The LED in this circuit will detect light to turn on the oscillator. Ordinary red LEDs do not work. But green LEDs, yellow LEDs and high-bright white LEDs and high-bright red LEDs work very well. The output voltage of the LED is up to 600mV when detecting  very bright illumination. When light is detected by the LED, its resistance decreases and a very small current flows into the base of the first transistor. The transistor amplifies this current about 200 times  and the resistance between collector and emitter decreases. The 330k resistor on the collector is a current limiting resistor as the middle transistor only needs a very small current for the circuit to oscillate. If the current is too high, the circuit will "freeze." The piezo diaphragm does not contain any active components and relies on the circuit to drive it to produce the tone. A different LED

                                   

TRAIN DETECTORS In response to a reader who wanted to parallel TRAIN DETECTORS, here is a diode OR-circuit. The resistor values on each detector will need to be adjusted (changed) according to the voltage of the supply and the types of detector being used. Any number of detectors can be added. See Talking Electronics website for train circuits and kits including Air Horn, Capacitor Discharge Unit for operating point motors without overheating the windings, Signals, Pedestrian Crossing Lights and many more.

 

TRACK POLARITY This circuit shows the polarity of a track via a 3-legged LED. The LED is called dual colour (or tri-colour) as it shows red in one direction and green in the other (orange when both LEDs are illuminated).

   

DECAYING FLASHER In response to a reader who wanted a flashing LED circuit that slowed down when a button was released, the above circuit increases the flash rate to a maximum and when the button is released, the flash rate decreases to a minimum and halts.

   

SIMPLE FLASHER This simple circuit flashes a globe at a rate according to the value of the 180R and 2200u electrolytic.

   

LATCHING RELAY To reduce the current in battery operated equipment a relay called  LATCHING RELAY can be used. This is a relay that latches itself ON when it receives a pulse in one direction and unlatches itself when it receives a pulse in the other direction. The following diagram shows how the coil makes the magnet click in the two directions. To operate this type of relay, the voltage must be reversed to unlatch it. The circuit above produces a strong pulse to latch the relay ON and the input voltage must remain HIGH. The 220u gradually charges and the current falls to a very low level. When the input voltage is removed, the circuit produces a pulse in the opposite direction to unlatch the relay.   The pulse-latching circuit above can be connected to a microcontroller via the circuit at the left. The electrolytic can be increased to 1,000u to cater for relays with a low resistance.  If you want to latch an ordinary relay so it remains ON after a pulse, the circuits above can be used. Power is needed all the time to keep the relay ON. Latching Relays are expensive but a 5v Latching Relay is available from: Excess Electronics for $1.00 as a surplus item. It has 2 coils and requires the circuit at the left. A 5v Latching Relay can be use on 12v as it is activated for a very short period of time. A double-pole (ordinary) relay and transistor can be connected to provide a toggle action. The circuit comes on with the relay de-activated and the contacts connected so that the 470u charges via the 3k3. Allow the 470u to charge. By pressing the button, the BC547 will activate the relay and the contacts will change so that the 3k3 is now keeping the transistor ON. The 470u will discharge via the 1k. After a few seconds the electro will be discharged. If the press-button is now pushed for a short period of time, the transistor will turn off due to the electro being discharged. A single-coil latching relay normally needs a reverse-voltage to unlatch but the circuit at the left provides forward and reverse voltage by using 2 transistors in a very clever H-design. The pulse-ON and pulse-OFF can be provided from two lines of the microcontroller. A normal relay can be activated by a short tone and de-activated by a long tone as shown via the circuit on the left. This circuit can be found in "27MHz Links" Page 2.

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LATCHING A PUSH BUTTON - also called: PUSH-ON PUSH-OFF When the circuit is turned on, capacitor C1 charges via the two 470k resistors. When the switch is pressed, the voltage on C1 is passed to Q3 to turn it on. This turns on Q1 and the voltage developed across R7 will keep Q1 turned on when the button is released. Q2 is also turned on during this time and it discharges the capacitor. When the switch is pressed again, the capacitor is in a discharged state and this zero voltage will be passed to Q3 turn it off. This turns off Q1 and Q2 and the capacitor begins to charge again to repeat the cycle.

                                        

REVERSING A MOTOR-1 There are a number of ways to reverse a motor. The following diagrams show how to connect a double-pole double throw relay or switch and a set of 4 push buttons. The two buttons must be pushed at the same time or two double pole push-switches can be used. See H-Bridge below for more ways to reverse a motor.   Adding limit switches: The way the dpdt relay circuit (above) works is this: The relay is powered by say 12v, via a MAIN SWITCH. When the relay is activated, the motor travels in the  forward direction and hits the "up limit" switch. The motor stops. When the MAIN SWITCH is turned off, the relay is de-activated and reverses the motor until it reaches th e "down-limit" switch and stops. The MAIN SWITCH must be used to send the motor to the "up limit" switch.

           

REVERSING A MOTOR-2 AUTOMATIC FORWARD-REVERSE The following circuit allows a motor (such as a train) to travel in the forward direction until it hits the "up limit" switch. This sends a pulse to the latching relay to reverse the motor (and ends the short pulse). The train travels to the "down limit" switch and reverses. If the motor can be used to click a switch or move a slide switch, the following circuit can be used:

           

REVERSING A MOTOR-3 If the train cannot physically click the slide switch in both directions, via a linkage, the following circuit should be used: When power is applied, the relay is not energised and the train must travel towards the "up limit." The switch is pressed and the relay is energised. The Normally Open contacts of the relay will close and this will keep the relay energised and reverse the train. When the down limit is pressed, the relay is de-energised. If you cannot get a triple-pole change-over relay, use the following circuit:

           

BATTERY MONITOR  MkI A very simple battery monitor can be made with a dual-colour LED and a few surrounding components. The LED produces orange when the red and green LEDs are illuminated. The following circuit turns on the red LED below 10.5v The orange LED illuminates between 10.5v and 11.6v. The green LED illuminates above 11.6v

          

BATTERY MONITOR  MkII This battery monitor circuit uses 3 separate LEDs. The red LED turns on from 6v to below 11v. It turns off above 11v and The orange LED illuminates between 11v and 13v. It turns off above 13v and The green LED illuminates above 13v

         

LOW FUEL INDICATOR This circuit has been designed from a request by a reader. He wanted a low fuel indicator for his motorbike. The LED illuminates when the fuel gauge is 90 ohms. The tank is empty at 135 ohms and full at zero ohms. To adapt the circuit for an 80 ohm fuel sender, simply reduce the 330R to 150R. (The first thing you have to do is measure the resistance of the sender when the tank is amply.)

         

QUIZ TIMER This circuit can be used to indicate: "fastest finger first." It has a globe for each contestant and one for the Quiz Master. When a button is pressed the corresponding globe is illuminated. The Quiz Master globe is also illuminated and the cathode of the 9v1 zener sees approx mid-rail voltage. The zener comes out of conduction and no voltage appears across the 120R resistor. No other globes can be lit until the circuit is reset.

          

TRACKING TRANSMITTER This circuit can be used to track lots of items. It has a range of 200 - 400 metres depending on the terrain and the flashing LED turns the circuit ON when it flashes. The circuit consumes 5mA when producing a carrier (silence) and less than 1mA when off (background snow is detected).

          

BIKE TURNING SIGNAL This circuit can be used to indicate left and right turn on a motor-bike. Two identical circuits will be needed, one for left and one for right.

        

PHONE TAPE-3 This circuit can be used to turn on a tape recorder when the phone line voltage is less than 15v. This is the approximate voltage when the handset is picked up. See Phone Tape-1 and Phone Tape-2 in 200 Transistor Circuits eBook (circuits 1 - 100).  When the line voltage is above 25v, the BC547 is turned on and this robs the base of the second BC547 of the 1.2v it needs to turn on. When the line voltage drops, the first BC547 turns off and the 10u charges via the 47k and gradually the second BC547 is turned on. This action turns on the BC338 and the resistance between its collector-emitter leads reduces. Two leads are taken from the BC338 to the "rem" (remote) socket on a tape recorder. When the lead is plugged into a tape recorder, the motor will stop. If the motor does not stop, a second remote lead has been included with the wires connected the opposite way. This lead will work. The audio for the tape recorder is also shown on the diagram. This circuit has the advantage that it does not need a battery. It will work on a 30v phone line as well as a 50v phone line.

         

PHONE TAPE-4 This circuit  is identical in operation to the circuit above but uses FET's (Field Effect Transistors. 15v zeners are used to prevent the gate of each FET from rising above 15v. A FET has two advantages over a transistor in this type of circuit. 1. It takes very little current into the gate to turn it on. This means the gate resistor can be very high. 2. The voltage developed across the output of a FET is very low when the FET is turned on.  This means the motor in the tape recorder will operate at full strength. This circuit has not been tested and the 10k resistor (in series with the first 15v zener) creates a low impedance and the circuit may not work on some phone systems.

       

SEQUENCER This circuit has been requested by a reader. He wanted to have a display on his jacket that ran 9 LEDs then stopped for 3 seconds. The animated circuit shows this sequence: Note the delay produced by the 100u and 10k produces 3 seconds by the transistor inhibiting the 555 (taking pin 6 LOW). Learn more about the 555 - see the article: "The 555" on Talking Electronics website by clicking the title on the left index. See the article on CD 4017. See "Chip Data eBook" on TE website in the left index.

                 

H-BRIDGE These circuits reverse a motor via two input lines. Both inputs must not be LOW with the first H-bridge circuit. If both inputs go LOW at the same time, the transistors will "short-out" the supply. This means you need to control the timing of the inputs. In addition, the current capability of some H-bridges is limited by the transistor types. The driver transistors are in "emitter follower" mode in this circuit.    Two H-Bridges on a PC board        H-Bridge using Darlington transistors

         

TOUCH-ON TOUCH-OFF SWITCH This circuit will create a HIGH on the output when the Touch Plate is touched briefly and produce a low when the plate is touched again for a slightly longer period of time. Most touch switches rely on 50Hz mains hum and do not work when the hum is not present. This circuit does not rely on "hum."                                 TOUCH-ON TOUCH-OFF SWITCH

          

SIMPLE TOUCH-ON TOUCH-OFF SWITCH This circuit will create a HIGH on the output when the Touch Plate is touched briefly and produce a low when the plate is touched again.

         

SHAKE TIC TAC LED TORCH In the diagram, it looks like the coils sit on the “table” while the magnet has its edge on the table. This is just a diagram to show how the parts are connected. The coils actually sit flat against the slide (against the side of the magnet) as shown in the diagram: The output voltage depends on how quickly the magnet passes from one end of the slide to the other. That's why a rapid shaking produces a higher voltage. You must get the end of the magnet to fully pass though the coil so the voltage will be a maximum. That’s why the slide extends past the coils at the top and bottom of the diagram. The circuit consists of two 600-turn coils in series, driving a voltage doubler. Each coil produces a positive and negative pulse, each time the magnet passes from one end of the slide to the other. The positive pulse charges the top electrolytic via the top diode and the negative pulse charges the lower electrolytic, via the lower diode. The voltage across each electrolytic is combined to produce a voltage for the white LED. When the combined voltage is greater than 3.2v, the LED illuminates. The electrolytics help to keep the LED illuminated while the magnet starts to make another pass.

          

FADING LED The circuit fades the LED ON and OFF at an equal rate. The 470k charging and 47k discharging resistors have been chosen to create equal on and off times.

MAINS NIGHT LIGHT The circuit illuminates a column of 10 white LEDs. The 10u prevents flicker and the 100R also reduces flicker.

         

RANDOM BLINKING LEDS This circuit blinks a set of LEDs in a random pattern according to the slight differences in the three Schmitt Trigger oscillators. The CD4511 is BCD to 7-segment Driver

         

HEX BUG This is the circuit from a HEX BUG. It is a surface-mount bug with 6 legs. The pager motor is driven by an H-Bridge and "walks" to a wall where a feeler (consisting of a spring with a stiff wire down the middle) causes the motor to reverse. In the forward direction, both sets of legs are driven by the compound gearbox but when  the motor is reversed, the left legs do not operate as they are connected by a clutch consisting of a spring-loaded inclined plane that does not operate in reverse. This causes the bug to turn around slightly. The circuit also responds to a loud clap. The photo shows the 9 transistors and accompanying components:                                                   HEX BUG CIRCUIT                                                         Inclined Dog Clutch                      HEX BUG GEARBOX    Hex Bug gearbox consists of a compound gearbox with output "K" (eccentric pin) driving the legs. You will need to see the project to understand how the legs operate. When the motor is reversed, the clutch "F" is a housing that is spring-loaded to "H" and drives "H via a square shaft "G". Gearwheel "C" is an idler and the centre of "F" is connected to "E" via the shaft. When "E" reverses, the centre of "F" consists of a driving inclined plane and pushes "F" towards "H" in a clicking motion. Thus only the right legs reverse and the bug makes a turn. When "E" is driven in the normal direction, the centre of "F" drives the outer casing "F" via an action called an "Inclined Dog Clutch" and "F" drives "G" via a square shaft and "G" drives "H" and "J" is an eccentric pin to drive the legs. The drawing of an Inclined Dog Clutch shows how the clutch drives in only one direction. In the reverse direction it rides up on the ramp and "clicks" once per revolution. The spring "G" in the photo keeps the two halves together.

       

PWM CONTROLLER This 555 based PWM controller features almost 0% to 100% pulse width regulation using the 100k variable resistor, while keeping the oscillator frequency relatively stable. The frequency is dependent on the 100k pot and 100n to give a frequency range from about 170Hz to 200Hz.

     

LIMIT SWITCHES This circuit detects when the water level is low and activates  solenoid (or pump) 1 for 5 minutes (adjustable) to allow dirty water to be diverted, before filling the tank via solenoid 2.

         

WAILING SIREN This circuit produces a penetrating (deafening) up/down siren sound.

        

MODEL RAILWAY TIME Here is a simpler circuit than MAKE TIME FLY from our first book of 100 transistor circuits. For those who enjoy model railways, the ultimate is to have a fast clock to match the scale of the layout. This circuit will appear to "make time fly" by revolving the seconds hand once every 6 seconds. The timing can be adjusted by the electrolytics in the circuit. The electronics in the clock is disconnected from the coil and the circuit drives the coil directly. The circuit takes a lot more current than the original clock (1,000 times more) but this is the only way to do the job without a sophisticated chip.  Model Railway Time Circuit                Connecting the circuit to the clock coil For those who want the circuit to take less current, here is a version using a Hex Schmitt Trigger chip: Model Railway Time Circuit using a 74c14 Hex Schmitt Chip

        

SLOW START-STOP To make a motor start slowly and slow down slowly, this circuit can be used. The slide switch controls the action.  The Darlington transistor will need a heatsink if the motor is loaded. Slow Start-Stop Circuit

       

VOLTAGE MULTIPLIERS The first circuit takes a square wave (any amplitude) and doubles it - minus about 2v losses in the diodes and base-emitter of the transistors. The second circuit must rise to at least 5.6v and fall to nearly 0.4v for the circuit to work. Also the rise and fall times must be very fast to prevent both transistors coming on at the same time and short-circuiting. The third circuit doubles an AC voltage.  The AC voltage rises "V" volts above the 0v rail and "V" volts below the 0v rail.

        

CLAP SWITCH This circuit toggles the LEDs each time it detects a clap or tap or short whistle. The second 10u is charged via the 5k6 and 33k and when a sound is detected, the negative excursion of the waveform takes the positive end of the 10u towards the 0v rail. The negative end of the 10u will actually go below 0v and this will pull the two 1N4148 diodes so the anode ends will have near to zero volts on them. As the voltage drops, the transistor in the bi-stable circuit that is turned on, will have 0.6v on the base while the transistor that is turned off, will have zero volts on the base. As the anodes of the two signal diode are brought lower, the transistor that is turned on, will begin to turn off and the other transistor will begin to turn on via its 100u and 47k. As it begins to turn on, the transistor that was originally turned on will get less "turn-on" from its 100u and 47k and thus the two switch over very quickly. The collector of the third transistor can be taken to a buffer transistor to operate a relay or other device.

        

INTERCOM Here is a 2-station intercom using common 8R mini speakers. The "press-to-talk" switches should have a spring-return so the intercom can never be left ON. The secret to preventing instability (motor-boating) with a high gain circuit like this is to power the speaker from a separate power supply!  You can connect an extra station (or two extra stations) to this design.

        

WARNING BEACON Here is a 12v Warning Beacon suitable for a car or truck break- down on the side of the road. The key to the operation of the circuit is the high gain of the Darlington transistors. The circuit must be kept "tight" (thick wires) to be sure it will oscillate. A complete kits of parts and PC board costs $5.00 plus postage from: Talking Electronics. Email HERE for details.

       

PHASE-SHIFT OSCILLATOR also called SINEWAVE OSCILLATOR This circuit produces a sinewave very nearly equal to rail voltage. The important feature is the need for the emitter resistor and 10u bypass electrolytic. It is a most-important feature of the circuit. It provides reliable start-up and guaranteed operation. For 6v operation, the 100k is reduced to 47k. The three 10n capacitors and two 10k resistors (actually 3) determine the frequency of operation (700Hz). The 100k and 10k base-bias resistors can be replaced with 2M2 between base and collector. This type of circuit can be designed to operate from about 10Hz to about 200kHz.

        

BLOCKING OSCILLATOR also called FLYBACK OSCILLATOR The circuit produces high voltage pulses (spikes) of about 40v p-p (when the LED is not connected), at a frequency of 200kHz. The super-bright LED on the output absorbs the pulses and uses the energy to produce illumination. The voltage across the LED will be about 3.6v The winding to the base is connected so that it turns the transistor ON harder until it is saturated. At this point the flux cannot increase any more and the transistor starts to turn off. The collapsing magnetic field in the transformer produces a very high voltage and that's why we say the transformer operates in FLYBACK mode. This type of circuit will operate from 10kHz to a few MHz.

      

LOW VOLTAGE FLASHER This circuit flashes when the voltage drops to 4v. The voltage "set-point" can be adjusted by changing the 150k on the base of the first transistor.

POWER ON This LED illuminates for a few seconds when the power is turned on. The circuit relies on the 47u discharging into the rest of the circuit so that it is uncharged when the circuit is turned on again.

 

CAR LOOP DETECTOR A 25cm dia coil (consisting of 40 turns and 12 turns) is placed in the centre of a driveway (between two sheets of plastic). When a vehicle is driven over the coil, it responds by the waveform collapsing. This occurs because the tank circuit made up of the 40 turns is receiving just enough feedback signal from the 12 turns to keep it oscillating. When metal is placed near the coil, it absorbs some of the electromagnetic waves and the amplitude decreases. This reduces the amplitude in the 12 turns and the oscillations collapses. The second transistor turns off and the 10k pulls the base of the third transistor (an emitter-follower) to the 6v rail and turns on the LED.

ALARM USING 4-BUTTONS To open the lock, buttons S1, S2, S3, and S4 must be pressed in this order. They must be pressed for more than 0.7 seconds and less than 1.3 seconds. Reset button S5 and disable button S6 are also included with the other buttons and if the disable button is pressed, the circuit will not accept any code for 60 seconds. Each of the 3v3 zeners can be replaced with two red LEDs and this will show how you are progressing through the code. Make sure the LEDs are not visible to other users.

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AUDIO AMPLIFIER (mini) This project is called "mini" because its size is small and the output is small. It uses surface mount technology. HOW THE CIRCUIT WORKS The output is push-pull and consumes less than 3mA (with no signal) but drives the earpiece to a very loud level when audio is detected. The whole circuit is DC coupled and this makes it extremely difficult to set up. Basically you don't know where to start with the biasing. The two most critical components are 8k2 between the emitter of the first transistor and 0v rail and the 470R resistor. The 8k2 across the 47u sets the emitter voltage on the BC 547 and this turns it on. The collector is directly connected to the base of a BC 557, called the driver transistor. Both these transistors are now turned on and the output of the BC 557 causes current to flow through the 1k and 470R resistors so that the voltage developed across each resistor turns on the two output transistors. The end result is mid-rail voltage on the join of the two emitters. The 8k2 feedback resistor provides major negative feedback while the 330p prevents high-frequency oscillations occurring.

This circuit will operate a two-solenoid point-motor and prevent it overheating and causing any damage. The circuit produces energy to change the points and ceases to provide any more current.  This is carried out by the switching arrangement within the circuit, by sampling the output voltage. If you want to control the points with a DPDT toggle switch or slide switch, you will need two CDU2 units. HOW THE CIRCUIT WORKS The circuit is supplied by 16v AC or DC and the diode on the input is used to rectify the voltage if AC is supplied. If nothing is connected to the output, the base of the BD679 is pulled high and the emitter follows. This is called an emitter-follower stage. The two 1,000u electrolytics charge and the indicator LED turns on. The circuit is now ready. When the Main or Siding switch is pressed, the energy from the electrolytics is passed to the point motor and the points change. As the output voltage drops, the emitter-follower transistor is turned off and when the switch is released, the electrolytics start to charge again. The point-motor can be operated via a Double-Pole Double-Throw Centre-Off toggle switch, providing the switch is returned to the centre position after a few seconds so that the CDU unit can charge-up.

  

CAPACITOR DISCHARGE UNIT MkII  (CDU2) -  modification If your transformer does not supply 15vAC to 16vAC, you can increase the input voltage by adding a 100u to 220u electrolytic and 1N4004 diode to the input to create a voltage doubling arrangement. You can also change one or both the 1,000u electrolytics for 2,200u. This will deliver a much larger pulse to the point-motor and guarantee operation.

PHONE BUG   see also Phone Transmitter 1 and 2 (1-100 circuits) This circuit connects to a normal phone line and when the voltage drops to less than 15v, the first transistor is turned off and enables the second transistor to oscillate at approx 100MHz and transmit the phone conversation to a nearby FM radio.

  

CODE LOCK This circuit turns on a relay when the correct code is entered on the 8-way DIP switches. Two different types of DIP switches are shown. Keep the top switch off and no current will be drawn by the circuit. There are 256 different combinations and because the combination is in binary, it would be very difficult for a burglar to keep up with the settings of the switches.

 

LEDS SHOW RELAY STATE The green LED indicates the relay is not energised and the red LED shows the relay is energised.

 

VOLTAGE DOUBLER This is a voltage doubler circuit from a bicycle dynamo design found on the web. The dynamo produces 6v AC and charges a 3.3FARAD super cap via 2 diodes and an electrolytic. As you will see, C2, D3 and D4 are not needed and can be removed. This is how the circuit works. The voltage at the mid point of diodes D1 and D2 can fall to -0.6v and rise to rail voltage plus 0.6v without any current being supplied from the dynamo. When the voltage rises more than 0.6v above rail voltage, the dynamo needs to deliver current and this will allow the rail voltage to increase. We start with the dynamo producing negative from the left side and positive on the right side. The left side will fall to -0.6v below the 0v rail and the right side will charge C1 and C2 will simply rise in exactly the same manner as we described the left side of the dynamo being able to rise. Suppose C1 charges to about 7v (which it will be able to do after a few cycles). The voltage from the dynamo now reverses and the left side is positive and the right side is negative. The right side is already sitting at a potential of 7v (via C1) and as the left side increases, it raises the rail voltage higher by an amount that could be as high as 7v minus 0.6v. The actual rail voltage will not be as high as this as the 3.3 Farad capacitor will be charging, but if energy is not taken from the circuit it will rise to nearly 14v or even higher according to the peak voltage delivered by the dynamo. When the dynamo is delivering energy to the positive rail, it is "pushing down" on the C1 and some of its stored energy is also delivered. This means it will have a lower voltage across it when the next cycle comes around. C2, D3 and D4 are not needed and can be removed. In fact, C1 will always have rail voltage on it due to the 47 resistor, so the voltage doubling will start as soon as the dynamo operates.

Adjustable High Current Regulated Power Supply There are two ways to add a 2N3055 (TIP3055) as the pass transistor for a high current power supply. This is handy as most hobbyists will have one of these in their parts box. RL must be low enough to guarantee at least a 30mA. It can be a separate resistor or part of the actual load.

 

INDUCTIVELY COUPLED POWER SUPPLY This circuit is from an Interplak Model PB-12 electric toothbrush. A coil in the charging base (always plugged in and on) couples to a mating coil in the hand unit to form a step down transformer. The MPSA44 transistor is used as an oscillator at about 60 kHz which results in much more efficient energy transfer via the air core coupling than if the system were run at 50 or 60Hz. The amplitude of the oscillations varies with the full wave rectified 100Hz or 120Hz unfiltered DC. The battery charger is nothing more than a diode to rectify the signal from the 120 turn coil in the charging base. Thus the battery is in constant trickle charge as long as the hand unit is in the base. The battery pack is a pair of 600mAhr AA NiCd cells.

 

POWERING A LED Sometimes the output of a gate does not have sufficient current to illuminate a LED to full brightness. Here are two circuits. The circuits illuminate the LED when the output signal is HIGH. Both circuits operate the same and have the same effect on loading the output of the gate.

 

NiCd BATTERY CHARGER This NiCd battery charger can charge up to 8 NiCd cells connected in series. This number can be increased if the power supply is increased by 1.65v for each additional cell. If the BD679 is mounted on a good heatsink, the input voltage can be increased to a maximum of 25v. The circuit does not discharge the battery if the charger is disconnected from the power supply. Usually NiCd cells must be charged at the 14 hour rate. This is a charging current of 10% of the capacity of the cell for 14 hours. This applies to a nearly flat cell. For example, a 600 mAh cell is charged at 60mA for 14 hours. If the charging current is too high it will damage the cell. The level of charging current is controlled by the 1k pot from 0mA to 600mA. The BC557 is turned on when NiCd cells are connected with the right polarity. If you cannot obtain a BD679, replace it with any NPN medium power Darlington transistor having a minimum voltage of 30v and a current capability of 2A. By lowering the value of the 1 ohm resistor to 0.5 ohm, the maximum output current can be increased to 1A.

 

CRYSTAL TESTER This circuit will test crystals from 1MHz to 30MHz.  When the crystal oscillates, the output will pass through the 1n capacitor to the two diodes. These will charge the 4n7 and turn on the second transistor. This will cause the LED to illuminate.

LOW VOLTAGE CUT-OUT This circuit will detect when the voltage of a 12v battery reaches a low level. This is to prevent deep-discharge or maybe to prevent a vehicle battery becoming discharged  to a point where it will not start a vehicle. This circuit is different to anything previously presented. It has HYSTERESIS. Hysteresis is a feature where the upper and lower detection-points are separated by a gap. Normally,  the circuit will deactivate the relay when the voltage is 10v and when the load is removed. The battery voltage will rise slightly by as little as 50mV and turn the circuit ON again. This is called "Hunting." The off/on timing has been reduced by adding the 100u. But to prevent this totally from occurring, a 10R to 47R is placed in the emitter lead. The circuit will turn off at 10v but will not turn back on until 10.6v when a 33R is in the emitter. The value of this resistor and the turn-on and turn-off voltages will also depend on the resistance of the relay.

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THE DARLINGTON TRANSISTOR Normally a single transistor-stage produces a gain of about 100. If you require a very high gain, two stages can be used. Two transistors can be connected  connected in many ways and the simplest is DIRECT COUPLING. This is shown in the circuit below. An even simpler method is to combine two transistors in one package to form a single transistor with very high gain, called  DARLINGTON TRANSISTOR.  These are available as: BD679  NPN-Darlington 2N6284 NPN-Darlington BC879  NPN-Darlington BC880  PNP-Darlington TIP122  NPN-Darlington       TIP127  PNP-Darlington These devices consist of two NPN or PNP transistors but the same result can be obtained by using a PNP/NPN pair. This is called a Sziklai pair. This arrangement will have to be created with two separate transistors. The Darlington transistor can also be referred to as: "Super Transistor, Super Alpha Pair, Sziklai pair, Complementary Pair, Darlington transistors have a gain of 1,000 to 30,000. When the gain is 1,000:1 an input of 1mA will produce a current of 1 amp in the collector-emitter circuit. The only disadvantage of a Darlington Transistor is the minimum voltage between collector-emitter when fully saturated. It is 0.6v to 1.5v depending on the current through the transistor. A normal transistor has a collector-emitter voltage (when saturated) of 0.2v to 0.5v.  The higher voltage means the transistor will heat up more and requires good heatsinking. In addition, a Darlington transistor needs 1.2v between base and emitter before it will turn on. A Sziklai pair only requires 0.6v for it to turn on.

  

PIC PROGRAMMER The simplest programmer to program PIC chips is connected to your computer via the serial port. This is a 9-pin plug/socket arrangement called a SUB-D9 with the male plug on the computer and female on a lead that plugs into the computer. The signals that normally appear on the pins are primary designed to talk to a modem but we use the voltages and the voltage-levels to power a programmer. The voltages on the pins are On or Off. On (binary value "1") means the pin is between -3 and -25 volts, while Off (binary value "0") means it is between +3 and +25 volts, depending on the computer. But many serial ports produce voltages of only +8v and -8V and the programmer circuit uses this to produce a voltage of about 13.5v to put the PIC chip into programming mode. This is the minimum voltage for the programmer to work. Any computers with a lower voltage cannot be used. That's why the circuit looks so unusual. It is combining voltages to produce 13v5. Here are two circuits. The first circuit is used in our PIC PROGRAMMER - 12 parts project. Circuit 2 uses more components to produce the same result and circuit 3 uses less components.

  

FLUORESCENT INVERTER The simple circuit will drive up to two 20watt fluoro tubes from a 12v supply. The circuit also has a brightness adjustment to reduce the current from the battery. See Fluorescent Inverter article for more details.

 

ZAPPER  -  160v This project will give you a REAL SHOCK. It produces up to 160v and outputs this voltage for a very short period of time. The components are taken from an old CFL (Compact Fluorescent Lamp) as the transistors are high voltage types and the 1u5 electro @400v can also be taken from the CFL as well as the ferrite core for the transformer. The CFL has a 1.5mH choke with a DC resistance of 4 ohms. This resistance is too low for our circuit and the wire is removed and the core rewound with 50 turns for the feedback winding and 300 turns of 0.1mm wire to produce a winding with a resistance of about 10 ohms for the primary. The oscillator is "flyback" design that produces spikes of about 160v and these are fed to a high-speed diode (two 1N4148 diodes in series) to charge a 1u5 electrolytic to about 160v. If you put your fingers across the electrolytic you will hardly feel the voltage. You might get a very tiny tingle at the end of your fingers. But if this voltage is delivered, then turned off, you get an enormous shock and you pull yours fingers off the touch pads. That's what the other part of the circuit does. It turns on a high-voltage transistor for a very short period of time and this is what makes the circuit so effective.

 

TELEPHONE AMPLIFIER This amplifier circuit is used in all home telephones to amplify the signal from the line to the earpiece.   The voltage is taken from the line via a bridge that delivers a positive rail, no matter how the phone wires are connected. A transformer is used to pick off a signal from the phone line and this is passed through a 22n to the input of the amplifier. Negative feedback is provided by a 15k and 1n2 capacitor. The operating point for the amplifier is set by the 100k pot and this serves to provide an effect on the gain of the amplifier and thus the volume.

 

VHF AERIAL AMPLIFIER This amplifier circuit can be used to amplify VHF television signals. The gain is between 5dB and 28dB. 300ohm twin feeder can be used for the In/Out leads.

 

CAR LIGHTS ALERT This circuit will alert the driver if the lights have been left on. A warning sound will be emitted from the 12v buzzer when the driver's door is opened and the lights are on.

  

MAINS DETECTOR This circuit detects the "Active" wire of 110v AC or 240v AC via a probe and does not require "continuity." This makes it a safe detector. It uses the capacitance of your body to create current flow in the detecting part of the circuit and the sensitivity will depend on how you hold the insulating case of the project. No components of the circuit must be exposed as this will result in ELECTROCUTION.

  

SIMPLEST FM BUG This circuit is the simplest FM circuit you can get. It has no microphone but the coil is so MICROPHONIC that it will pick up noises in the room via vibrations on a table. The circuit does not have any section that determines the frequency. In the next circuit and all those that follow, the section that determines the frequency of operation is called the TUNED CIRCUIT or TANK CIRCUIT and consists of a coil and capacitor. This circuit does not have this feature. The transistor turns on via the 47k and this puts a pulse through the 15 turn winding. The magnetic flux from this winding passes through the 6 turn winding and into the base of the transistor via the 22n capacitor. This pulse is amplified by the transistor and the circuit is kept active. The frequency is determined by the 6 turn coil. By moving the turns together, the frequency will decrease.  The circuit transmits at 90MHz. It has a very poor range and consumes 16mA. The coil is wound on a 3mm drill and uses 0.5mm wire.

A GOOD ONE-TRANSISTOR CIRCUIT This circuit uses a TUNED CIRCUIT or TANK CIRCUIT to create the operating frequency. For best performance the circuit should be built on a PC board with all components fitted close to each other. The photo below shows the components on a PC board:

AN IMPROVED DESIGN This design uses a "slug tuned coil" to set the frequency. This means the slug can be screwed in and out of the coil. This type of circuit does not offer any improvement in stability over the previous circuit. (In later circuits we will show how to improve stability. The main way to improve stability is to add a "buffer" stage. This separates the oscillator stage from the output.)  The antenna is connected to the collector of the transistor and this "loads" the circuit and will cause drift if the bug is touched. The range of this circuit is about 200 metres and current consumption is about 7mA. The microphone has been separated from the oscillator and this allows the gain of the microphone to be set via the 22k resistor. Lowering the resistor will make the microphone more sensitive. This circuit is the best you can get with one transistor.

 

MORE STABILITY If you want more stability, the antenna can be tapped off the top of the tank circuit. This actually does two things. It keeps the antenna away from the highly active collector and turns the coil into an auto-transformer where the energy from the 8 turns is passed to a single turn. This effectively increases the current into the antenna. And that is exactly what we want. The range is not as far but the stability is better. The frequency will not drift as much when the bug is held. As the tap is taken towards the collector, the output increase but the stability deceases.

  

2-TRANSISTOR CIRCUIT The next progressive step is to add a transistor to give the electret microphone more sensitivity. The electret microphone contains a Field Effect Transistor and you can consider it to be a stage of amplification. That's why the electret microphone has a very good output. A further stage of amplification will give the bug extremely good sensitivity and you will be able to pick up the sound of a pin dropping on a wooden floor. Many of the 1 transistor circuits over-drive the microphone and this will create a noise like bacon and eggs frying. The microphone's used by Talking Electronics require a load resistor of 47k for a 6v supply and 22k for a 3v supply. The voltage across the microphone is about 300mV to 600mV. Only a very simple self-biasing common-emitter stage is needed. This will give a gain of approx 70 for a 3v supply. The circuit below shows this audio amplifier, added to the previous transmitter circuit. This circuit is the best design using 2 transistors on a 3v supply. The circuit takes about 7mA and produces a range of about 200 - 400metres. Five points to note in the circuit above: 1. The tank circuit has a fixed 39p and is adjusted by a 2-10p trimmer. The coil is stretched to get the desired position on the band and the trimmer fine tunes the location. 2. The microphone coupling is a 22n ceramic. This value is sufficient as its capacitive reactance at 3-4kHz is about 4k and the input to the audio stage is fairly high, as noted by the 1M on the base. 3. The 1u between the audio stage and oscillator is needed as the base has a lower impedance as noted by the 47k base-bias resistor. 4. The 22n across the power rails is needed to keep the rails "tight." Its impedance at 100MHz is much less than one ohm and it improves the performance of the oscillator enormously.  5. The coil in the tank circuit is 5 turns of enameled wire with air core. The secret to long range is high activity in the oscillator stage. The tank circuit (made up of the coil and capacitors across it) will produce a voltage higher than the supply voltage due to the effect known as "collapsing magnetic field"  and this occurs when the coil collapses and passes its reverse voltage to the capacitor. The antenna is also connected to this point and it receives this high waveform and passes the energy to the atmosphere as electromagnetic radiation. When the circuit is tightly constructed on a PC board, the frequency will not drift very much if the antenna is touched.

 

THE VOYAGER The only way to get a higher output from two transistors is to increase the supply voltage. The following circuit is available from Talking Electronics as a surface-mount kit, with some  components through-hole. The project is called THE VOYAGER. All the elements of good design have been achieved in this project. The circuit has a slightly higher output than the 3v circuit above, but most of the voltage is lost across the emitter resistor and not converted to RF. The main advantage of this design is being able to connect to a 9v battery. In a technical sense, about half the energy is wasted as the stages actually require about 4v - 5v for maximum output.

HAND-HELD MICROPHONE This circuit is suitable for a hand-held microphone. It does not have an audio stage but that makes it ideal as a microphone, to prevent feedback. The output has a buffer stage to keep the oscillator away from the antenna. This gives the project the greatest amount of stability -rather than the highest sensitivity.

 

INCREASING THE RANGE To increase the range, the output must be increased. This can be done by using an RF transistor and adding an inductor. This effectively converts more of the current taken by the circuit (from the battery) into RF output. The output is classified as an untuned circuit. A BC547 transistor is not suitable in this location as it does not amplify successfully at 100MHz. It is best to use an RF transistor such as 2N3563.

 

MORE RANGE More output can be obtained by increasing the supply voltage and adding a capacitor across the inductor in the output stage to create a tuned output. The 5-30p must be adjusted each time the frequency of the bug is changed. This is best done with a field strength meter. See Talking Electronics Field Strength Meter project.                        A tuned output stage delivers more output The 2N3563 is capable of passing 15mA in the buffer stage and about 30% is delivered as RF. This makes the transmitter capable of delivering about 22mW.

 

EMITTER TAP The following circuit taps the emitter of the oscillator stage. The collector or the emitter can be tapped to produce about the same results, however tapping the emitter "loads" the oscillator less. The 47p capacitor is adjusted to "pick-off" the desired amount of energy from the oscillator stage. It can be reduced to 22p or 10p. Tapping the emitter of the oscillator transistor

 

GOING FURTHER The next stage to improve the output, matches the impedance of the output stage to the impedance of the antenna. The impedance of the output stage is about 1k to 5k, and the impedance of the antenna is about 50 ohms. This creates an enormous matching problem but one effective way is with an RF transformer. An RF transformer is simply a transformer that operates at high frequency. It can be air cored or ferrite cored. The type of ferrite needed for 100MHz is F28. The circuit above uses a small ferrite slug 2.6mm dia x 6mm long, F28 material. To create an output transformer for the circuit above, wind 11 turns onto the slug and 4 turns over the 11 turns. The ferrite core will do two things. Firstly it will pass a high amount of energy from the primary winding to the antenna and secondly it will      THE RF TRANSFORMER               prevent harmonics passing to the antenna.  The transformer                                                          approximately doubles the output power of the transmitter.

  

WATER LEVEL DETECTOR This circuit can be used to automatically keep the header tank filled. It uses a double-pole relay.

 

BATTERY CHARGER - world's simplest automatic charger This is the world's simplest automatic battery charger. It consists of 6 components, when connected to a 12v DC plug pack. The plug pack must produce more than 15v on no-load (which most plug packs do.) An alternative 15v transformer and a centre-tapped transformer is also shown. A centre-tapped transformer is referred to as: 15v-CT-15v  or 15-0-15    The relay and transistor are not critical as the 1k pot is adjusted so the relay drops-out at 13.7v. The plug pack can be 300mA, 500mA or 1A and its current rating will depend on the size of the 12v battery you are charging. For a 1.2AH gel cell, the charging current should be 100mA. However, this charger is designed to keep the battery topped-up and it will deliver current in such short bursts, that the charging current is not important. This applies if you are keeping the battery connected while it is being used. In this case the charger will add to the output and deliver some current to the load while charging the battery. If you are charging a flat cell, the current should not be more than 100mA. For a 7AH battery, the current can be 500mA. And for a larger battery, the current can be 1Amp. SETTING UP Connect the charger to a battery and place a digital meter across the battery. Adjust the 1k pot so the relay drops out as soon as the voltage rises to 13.7v. Place a 100R 2watt resistor across the battery and watch the voltage drop. The charger should turn on when the voltage drops to about 12.5v. This voltage is not important. The 22u stops the relay "squealing" or "hunting" when a load is connected to the battery and the charger is charging. As the battery voltage rises, the charging current reduces and just before the relay drops out, it squeals as the voltage rises and falls due to the action of the relay. The 22u prevents this "chattering". To increase the Hysteresis: In other words, decrease the voltage where the circuit cuts-in, add a 270R across the coil of the relay. This will increase the current required by the transistor to activate the relay and thus increase the gap between the two activation points. The pull-in point on the pot will be higher and you will have re-adjust the pot, but the drop-out point will be the same and thus the gap will be wider. In our circuit, the cut-in voltage was 11.5v with a 270R across the relay. Note: No diode is needed across the relay because the transistor is never fully turned off and no back EMF (spike) is produced by the relay.

  

BATTERY CHARGER MkII - a very simple design to keep a battery "topped up." This is a very simple battery charger to keep a battery "nearly fully charged." It consists of 7 components, when connected to a 12v - 18v DC plug pack. The plug pack must produce more than 15v on no-load (which most 12v plug packs do.) For a 1.2AH gel cell, up to a 45Ahr car or boat battery, this charger will keep the battery topped-up and can be connected for many months as the battery will not lose water due to "gassing." The output voltage is 13.2v and this is just enough to keep the battery from discharging, but will take a very long time to charge a battery, if it is flat because a battery produces a "floating charge" of about 13.6v when it is being charged (at a reasonable current) and this charger is only designed to deliver a very small current. There is a slight difference between a "old-fashioned" car battery (commonly called "an accumulator") and a sealed battery called a Gel Cell. The composition of the plates of a gel cell is such that the battery does not begin to "gas" until a high voltage is reached. That is why it can be totally closed and only has rubber bungs that "pop" if gas at high pressure develops due to gross over-charging. That's why the charging voltage must not be too high and when the battery is fully charged, the charging current must drop to a very low level.

  

GELL CELL BATTERY CHARGER This circuit will charge gell cell batteries at 300mA or 650mA or 1.3A, depending on the CURRENT SENSING resistor in the 0v rail. Adjust the 5k pot for 13.4v out and when the battery voltage reaches this level, the current will drop to a few milliamps. The plug pack will need to be upgraded for the 650mA or 1.3A charge-current. The red LED indicates charging and as the battery voltage rises, the current-flow decreases. The maximum is shown below and when it drops about 5%, the LED turns off and the current gradually drops to almost zero.

 

TRANSISTOR TESTER   COMBO-2 This circuit uses an IC but it has been placed in this eBook as it is a transistor tester. The circuit uses a single IC to perform 3 tests: Test 1: Place the transistor in any orientation into the three terminals of circuit 1 (below, left) and a red LED will detect the base of a PNP transistor an a green LED will indicate the base of an NPN transistor. Test 2: You now now the base lead and the type of transistor. Place the transistor in Test 2 circuit (top circuit) and when you have fitted the collector and emitter leads correctly (maybe have to swap leads), the red or green LED will come on to prove you have fitted the transistor correctly. Test 3: The transistor can now be fitted in the GAIN SECTION. Select PNP or NPN and turn the pot until the LED illuminates. The value of gain is marked on the PCB that comes with the kit.  The kit has ezy clips that clip onto the leads of the transistor to make it easy to use the project. The project also has a probe at one end of the board that produces a square wave  - suitable for all sorts of audio testing and some digital testing. Project cost: $22.00 from Talking Electronics.

 

LOW MAINS DROPOUT This circuit will turn off a device if the main drops by a say 15v. The actual voltage is adjustable. The first thing to remember is this: The circuit detects the PEAK voltage and this is the voltage of the zener diodes. For 240v mains, the peak is 338v. For a voltage drop of about 12v(RMS), the zener diodes need to have a combined voltage of 320v (you will need 6 x 47v + 1 x 20v + 1 x 18v). The 10k resistor will have about 18v across it and the current will be nearly 2mA. The wattage will be 36mW. For a voltage drop of about 27v(RMS),  you will need zeners for a total of 300v by using  6 x 47v + 1 x 18v. The voltage across the 10k resistor will be 38v and the current will be nearly 4mA. The wattage dissipated by the 10k resistor will be 150mW. The 10u prevents very sharp dips or drops from activating the circuit. As the voltage drops, this drop in voltage will be passed directly to the top of the 10k resistor and as the voltage drops, the current into the base of the transistor will reduce. This current is amplified by the transistor and when it is not sufficient to keep the relay activated, it will drop-out.

  

PROTECTING THE CONTACTS OF A RELAY: The contacts of a relay can be protected from the damaging effects of reversing an actuator.  The circuit shows a double-pole double-throw relay driving an actuator. The 4 "bridge diodes" around the actuator "squelch" the back-emf from damaging the contacts.

4 TRANSISTOR AMPLIFIER: This circuit is fully documented in The Transistor Amplifier as Fig 105.

 

Vibrating VU Indicator This circuit can be used to monitor the output of a stereo to warn when the level is too high. The output is a pager motor and will vibrate so you don't have to keep watching VU levels. The first two transistors are connected so an overload in either channel will trigger the pager motor.  No power switch is needed as all transistors are turned OFF when no audio is being detected.

 

CFL DRIVER This circuit will drive a 5watt Compact Fluorescent Lamp from 12v:

 

MORE CIRCUITS TO BE ADDED HERE:

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Circuit Symbols The list below covers almost every symbol you will find on an electronic circuit diagram. It allows you to identify a symbol and also draw circuits. It is a handy reference and has some symbols that have never had a symbol before, such as a Flashing LED and electroluminescence panel. Once you have identified a symbol on a diagram you will need to refer to specification sheets to identify each lead on the actual component. The symbol does not identify the actual pins on the device. It only shows the component in the circuit and how it is wired to the other components, such as input line, output, drive lines etc. You cannot relate the shape or size of the symbol with the component you have in your hand or on the circuit-board. Sometimes a component is drawn with each pin in the same place as on the chip etc. But this is rarely the case. Most often there is no relationship between the position of the lines on the circuit and the pins on the component. That’s what makes reading a circuit so difficult. This is very important to remember with transistors, voltage regulators, chips and so many othe r components as the position of the pins on the symbol are not in the same places as the pins or leads on the component and sometimes the pins have different functions according to the manufacturer.  Sometimes the pin numbering is different according to the component, such as positive and negative regulators. These are all things you have to be aware of. You must to refer to the manufacturer’s specification sheet to identify each pin, to be sure you have identified them correctly. Colin Mitchell   CIRCUIT SYMBOLS Some additional symbols have been added to the following list. See Circuit Symbols on the index of Talking Electronics.com

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IC PINOUTS The following list covers just a few of the IC's on the market and these are the "simple" or "basic" or "digital" or "op-amp" IC's suitable for experimenting. When designing a circuit around an IC, you have to remember two things: 1. Is the IC still available? and 2. Can the circuit be designed around a microcontroller? Sometimes a circuit using say 3 or 4 IC's can be re-designed around an 8-pin or 16-pin microcontroller and the program can be be kept from prying eyes due to a feature called "code protection." A microcontroller project is more up-to-date, can be cheaper and can be re-programmed to alter the features. This will be covered in the next eBook. It is worth remembering - as it is the way of the future.

                                
All the resistor colours:
This is called the "normal" or "3 colour-band" (5%) range. If you want the 4 colour-band (1%) series, refer to
Talking Electronics website and click: Resistors 1% on the left index. Or you can use the table below.

          

MAKE ANY RESISTOR VALUE: If you don't have the exact resistor value for a project, don't worry. Most circuits will work with a value slightly higher or lower. But if you want a particular value and it is not available, here is a chart. Use 2 resistors in series or parallel as shown: Required Value R1 Series/ Parallel R2 Actual value: 10 4R7 S 4R7 9R4 12 10 S 2R2 12R2 15 22 P 47 14R9 18 22 P 100 18R 22 10 S 12 22 27 22 S 4R7 26R7 33 22 S 10 32R 39 220 P 47 38R7 47 22 S 27 49 56 47 S 10 57 68 33 S 33 66 82 27 S 56 83 There are other ways to combine 2 resistors in parallel or series to get a particular value. The examples above are just one way.  4R7 = 4.7 ohms

         

MAKE ANY CAPACITOR VALUE: If you don't have the exact capacitor value for a project, don't worry. Most circuits will work with a value slightly higher or lower. But if you want a particular value and it is not available, here is a chart. Use 2 capacitors in series or parallel as shown. "p" is "puff" but can be "n" (nano) or "u" (microfarad). Required Value C1 Series/ Parallel C2 Actual value: 10 4p7 P 4p7 9p4 12 10 P 2p2 12p2 15 22 S 47 14p9 18 22 S 100 18p 22 10 P 12 22 27 22 P 4p7 26p7 33 22 P 10 32p 39 220 S 47 38p7 47 22 P 27 49 56 47 P 10 57 68 33 P 33 66 82 27 P 56 83 There are other ways to combine 2 capacitors in parallel or series to get a particular value. The examples above are just one way.  4p7 = 4.7p

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